Product Description
The conveyor belt roller is a critical component in belt conveyor systems, used to support and drive the conveyor belt, reduce operating resistance, and ensure smooth material handling. This product is made of high-quality aluminum alloy tubing, offering lightweight, high strength, and corrosion resistance, suitable for various industrial environments.
Features
- Efficient Conveying: Smooth roller surface with low friction coefficient enables fast and stable material transport, with adjustable speed to match production needs.
- High Load Capacity: Optimized aluminum tube structure distributes load evenly, capable of handling medium to heavy materials (e.g., mechanical parts, electronics).
- Stable Operation: Uniform roller spacing ensures consistent support force, reducing vibration and material damage.
- Corrosion Resistance: Aluminum alloy with zinc plating or anodizing treatment, suitable for humid and corrosive environments.
- Lightweight Design: 30% lighter than steel rollers, reducing equipment load and energy consumption.
- Easy Maintenance: Modular design allows quick replacement (≤10 minutes), with lubrication intervals up to 500 hours (normal conditions).
Technical Parameters Table
Parameter |
Value |
Notes |
Diameter Range |
φ25mm–φ89mm |
Common specs: φ38mm, φ50mm, φ76mm |
Length Customization |
Item width + 50mm |
Max. 3000mm |
Wall Thickness |
1.5mm–3mm |
Based on load calculation |
Shaft Diameter |
12mm–30mm |
Designed for load capacity |
Load Capacity |
20kg–150kg per roller |
System capacity up to 1 ton |
Surface Treatment |
Anodizing/Zinc Plating |
Optional coating (NBR, polyurethane) |
Installation |
Spring press-in, internal thread, through-shaft |
Supports tapered curves |
Lubrication Interval |
500 hours (normal) |
300 hours for high temperature |
Applications
- Logistics Sorting Systems: For boxed material handling in express and e-commerce warehouses.
- Food Packaging Lines: Food-grade rubber coating meets hygiene standards.
- Automobile Assembly Lines: Carries heavy components like engines and transmissions.
- Mining Conveyors: Heavy-duty structure for ores and coal.
- Automated Processing Units: Collaborates with manipulators for automated feeding, processing, and unloading.
Customization
Customizable roller diameter, length, wall thickness, surface treatment (e.g., coating material), and installation structures (e.g., tapered curve rollers). 3D simulation available to validate turning radius and inclination angle.
Support and Services
- Technical Consultation: Guidance on roller selection and layout design.
- Maintenance Training: On-site training for lubrication and alignment adjustments.
- Rapid Response: 24-hour fault diagnosis and solutions.
- Warranty: 12 months (covers material and manufacturing defects).